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i feel stupid asking this because im a mechanic but for some reason my 95 civic radiator wont turn on, if you unplug the relay and plug it back in it clicks but wont turn on, but if i bypass the relay and jump the terminals the fan turns on, its a brand new relay and i know it works, what could cause this? it wouldn't overheat if i drove it, if it sat it would overheat, and still wouldn't come on how would i go about testing that? ive looked it up on shopkey but for some reason it has failed me...
And got the following answer:
Sounds like you have a problem with the temperature switch for the radiator fan circuit if the motor works. Here's how the fan works Voltage is provided at all times to the radiator fan relay (contacts) through fuse 33. With the ignition switch in ON, voltage is provided to the coil of the relay through fuse 13. The radiator fan relay can be grounded through either the engine coolant temperature switch or the engine control module (ECM). The engine coolant temperature switch grounds the radiator fan relay (coil) when the engine coolant temperature exceeds 199F (93C). The switch opens when coolant temperature decreases 3–8C. So if the coolant temp switch isn't closing the fan won't work. by the way, for ha-ha's you can swap the fan relay with any other one in the fuse and relay box that has the same pin configuration (all Honda relays are basically the same) just to confirm that your new relay is in fact good. hope that helps